Benefits Of Using Corrugated Polycarbonate Roofing Sheets - Tuflite Polymers

Corrugated roofing sheets have become a popular option for many residential and commercial space owners. And, realizing the importance of daylight harvesting, many are also opting for transparent options like polycarbonate. This has made corrugated polycarbonate roofing sheets a product that is widely accepted by architects, builders, and property holders alike. So, what is it that is actually making these roofing materials so admired?

Corrugated polycarbonate roofing sheets are lightweight yet strong

Polycarbonate, as we know, is a very lightweight material. Moreover, it is flexible, making it very easy to handle and install the roofs. In fact, polycarbonate is such an easy material to work with that you can install a polycarbonate roof on your own ! At the same time, polycarbonate is also an extremely strong material. In general, polycarbonate sheets have an impact resistance that is 200 times that of glass, making it a virtually unbreakable material. And, if the sheet is formed into a corrugated structure, you can imagine the amazing strength of the sheet! Thus, by using corrugated polycarbonate sheets, you will have a lightweight, yet sturdy and strong roof.

Corrugated polycarbonate roofing sheets need no repairs or replacement

Because of the strength that corrugated polycarbonate sheets possess, the roof made from the material can in no condition break; thus requiring no repairs or replacement. It can easily stand strong for anytime more than 50 years! So, once you install corrugated polycarbonate roofs, you have nothing to worry about any repairs of replacements for at least the next five decades. And, to add to that, polycarbonate also requires very less (almost zero) maintenance. So, there seems to be no reason why you should doubt using these sheets for your roof.

Corrugated polycarbonate roofing sheets eliminate water buildup

One of the biggest considerations while installing roofs is to reflect on the water buildup during monsoons that can deteriorate the quality of the roof over time, and also result in leakage from the roofs. But, with the installation of corrugated polycarbonate sheets, this issue is eliminated. Firstly, because of the construction of corrugated roofs, the water will not be able to stand on the curved corrugations. Secondly, if you install these roofs at a slight angle to form a slope, even the slightest of rainwater can pour off the roof to the ground. Thus, you have nothing to worry about the water buildup on the roof when you install corrugated polycarbonate sheets.

Corrugated polycarbonate roofing sheets can withstand any weather conditions

As mentioned above, polycarbonates are extremely strong and virtually unbreakable. This is the reason why it can withstand even the strongest of winds and hits from hail and stones. In addition, polycarbonate is also designed to withstand the scorching heat from the sun. In fact, polycarbonate sheets also come with a special UV protective layer that lets in UV-free sunlight indoors, taking care of the quality of light entering the structure. And, if you are considering rain, polycarbonate is a type of plastic, which means that no amount of water can deteriorate the quality of the sheet, unlike metal sheets that can rot with excessive exposure to rain or water.

If the above reasons are enough for you to decide on using corrugated polycarbonates for your next construction project, you can immediately get in touch with Tuflite Polymers to get the best quality corrugated polycarbonate roofing sheets delivered to you at the most reasonable price in India!

Roof Remodeling Ideas - Tuflite Polymers

When you’ve already installed a roof, but are experiencing problems now, you want to either reinstall a new roof, or remodel your current one to resolve the issues. Reinstalling a new roof could be very time consuming and expensive, so you would always want to first look for ways to remodel your roof. Driven by advancements in the world of design and the need for the new, we have come up with certain roof remodeling tips that can help you with solutions to your problems, and a lifetime of value. Take a look.

Tip 1 – Consider underlayment

Time is money, and when installers start running out of time or money, they start taking shortcuts such as caulking the problematic areas, rather than using other additional resources for the job. It is always a good practice to wrap up the roof in a self-adhesive underlayment to provide a tight seal. Though placed under the roof, underlayment also offers aesthetic benefits by producing a polished appearance. Thus, an underlayment can call for both lasting performance and improved appearance.

Tip 2 – Prevent heat buildup

Preventing heat buildup is possible by either adding a cool roof paint on your roof to reflect the sun’s light, or using an appropriate material for your roof. Applying cool roof paint was a traditional technique used as the paint was built on the theory to deflect heat and result in a more comfortable space and lower energy bills. However, these paints were messy to apply and also expensive, which is why people preferred not using them. So then, the best alternative is to use materials that can prevent heat buildup. For example, if you want to build a transparent structure yet keep it cool, like a greenhouse or conservatory, then you should choose polycarbonate instead of glass, because glass brings in full direct sunlight which makes the space very hot, while polycarbonate roofing sheets bring in only safe UV-free sunlight that is diffused equally around the space, making it comfortable enough to be in.

Tip 3 – Install gutters

Gutter systems can protect the structures from water that pours off roofs during thunderstorms. Rain water can otherwise dig trenches around your foundation and find its way into the crawlspace or basement. Gutters thus help cut down on such moisture and water leakage problems, while also cutting down on maintenance. Polycarbonate rain water gutters can be used in industrial and commercial buildings to help collect and drain water from over the roof top. These polycarbonate gutters outperform gutters made from other materials in terms of mechanical strength and resistance to rust and UV rays of the sun.

With these three roof remodeling tips, you make the most of your next space renovation. And, as you can see, polycarbonate plays a very important role in all of these tips. So, if you plan on using it, you can buy the best quality polycarbonate roofing sheets from Tuflite Polymers, the leader in manufacturing and supplying all kinds of polycarbonates – solid, textured, profiled, corrugated, and multiwall.

Polycarbonate Or Glass For A Greenhouse - Tuflite Polymers

Greenhouses can help produce a variety of fruits, vegetables, and herbs in almost every season with the right temperature set within the structure so that the plants that damage under the scorching heat can grow well even in summers, and the plants that can't withstand the chilling winds can grow well in winters. Also, the monsoons don’t affect any kinds of growing plants. Moreover, the fruits and vegetables that grow within a greenhouse are of the highest quality.

But, protection from outer seasons and maintenance is just not enough. The right amount of light is also important for the plants to grow well. This is why greenhouses that were earlier made of glass, are now being replaced with polycarbonate, because the latter is more efficient at bringing the right amount of sunlight in the right manner. Let’s take a look at how.

The amount of light coming in

Glass is a thoroughly transparent that brings in all of the sunlight into a structure, making the space amazingly bright and lively. But, along with brightness, it becomes really hot to handle inside. In contrast, polycarbonate brings in not all, but maximum amount of sunlight. This means that the space becomes as bright as required, without making it extremely hot.

The temperature

Because all of the sunlight enters glass, the temperature inside is also really high, which makes it especially difficult during summers. Polycarbonate, on the other hand, brings in lesser sunlight, meaning lesser heat buildup. Also, polycarbonate is an insulating material, which means that it in itself manages the temperature within the structure.

The UV radiations

Along with the sun come lots of ultraviolet radiations, which are really harmful for the health of every living being on the earth, whether it is human beings, animals, or plants. So, when all of the sunlight enters a glass greenhouse, also comes in lots of UV rays, proving to be harmful for the plants. But, polycarbonate roofing sheets have a special UV resistant coating that reflects all of the UV rays of the sun, bringing in only the good amount of sunlight to help the plants grow.

Light diffusion

Glass brings in direct sunlight into the structure, thus some parts of the greenhouse get complete bright light, while the other areas are covered by the shadows of other objects, thus being deprived of sunlight. On the contrary, polycarbonate sheets diffuse the light coming in, thus scattering equal amount of light across the entire structure, giving every plant equal amount of sunlight to grow.

We can clearly see how glass and polycarbonate so significantly differ, and that too only in terms of the light entering the greenhouse. So, you can imagine how many other differences you can see between a glass greenhouse and polycarbonate greenhouse! It is clearly seen how a polycarbonate greenhouse can bring in lesser, yet safe amount of sunlight that is diffused across the greenhouse, with the right amount of insulation. However, the choice is yours when it comes to choosing the most apt material for your greenhouse . However, if you are looking for polycarbonate for your next greenhouse project, whether commercial or hobby, you can get in touch with Tuflite Polymers to get the best quality polycarbonate roofing sheets in India.

Which Material Is Right For Your Shed - Tuflite Polymers

Time to roof your shed? So, you’re possibly looking for the best options around. You want protection, durability, strength, weather resistance, waterproofing, and performance. Can all of this come compiled together into one single material? We bring to you a list of the best roofing materials that you can use to roof your shed. You can go through all the pros and cons of each, and decide as to whether you can accomplish all that you wish to from one single material. We’ve listed out the most popular and most successfully used materials till date, such as felt, asphalt, and plastic.

Felt roof

Felt is one of the easiest materials to fit to a roof, making it a popular DIY option. All that is required is simply rolling out the felt to the length required, and fixing it into place with the help of nails. This is why felt is mostly used as it is easy to install and saves on labour cost and time. In addition, felt can prove to be a great waterproof membrane; water leakage being one of the biggest issues of a shed. Further, felt is available in a variety of colour options, which you can choose from to have your shed roof match seamlessly with the surroundings, or stand out on its own.

Asphalt roof

Asphalt is one traditional material used to bring to the roof a good-looking finish at a nominal price. Moreover, it is a strong and long-lasting material that can guarantee waterproofing for 15 long years, having you to worry nothing about water leakage. And, available in many colours and textures, you can style your roof the way you like with asphalt shingles. You can get matching coloured fixings for every colour shingle you choose, giving the roof a smooth and clean finish. For complex fixings, there are flashings, verges, ventilator strips, eave trays, and a lot more that you can install.

Plastic roof

When we speak of plastic, we would want to emphasize on the usage of polycarbonate, a better, stronger, and durable plastic. It is a lightweight yet durable option that helps you handle, transport, and install the roof very easily, yet build a roof that is so strong as to last for almost 40-50 years! However, polycarbonate is a choice when you want a transparent or semi-transparent option. You can't expect complete opaqueness. When you use plain solid clear polycarbonate sheets, it will let all of the sunlight in, calling for a vividly bright indoor space. When you use coloured, textured, or multiwall polycarbonate roofs , you can reduce the amount of light transmission, but not completely eliminate it. Other positive points about polycarbonate are that the material is weather resistant, fire resistant, impact resistant, and insulating. So, if transparency or semi-transparency is what you want or can accept, you can get in touch with Tuflite Polymers for the best quality polycarbonate roofing sheets for your roof.

So, what’s your choice of material for your shed? Compare all the characteristics of each material against the other, before you decide on one.

How Thick Should Your Polycarbonate Be - Tuflite Polymers

With the wide varieties of polycarbonates available, the two main types used for constructional purposes are solid and multiwall. However, a multiwall sheet is better preferred because it offers many more benefits than a solid sheet. This is because multiwall sheets are a combination of layers of solid sheets stacked together with air gaps in between. This makes the sheets much stronger, with an added benefit of offering insulation due to the air gaps.

This keeps the temperature within the structure well-balanced – cool during summers, and warm during winters. However, when you plan on using multiwall polycarbonate roofing sheets, there is one thing that you need to consider – the size of your polycarbonate. By size here, we don’t mean the length and breadth of your sheet, because that will obviously depend upon the size of the structure you are building. Instead, the size here means the size of thickness of the sheet, or the number of layers that you must choose.

Layers and thicknesses of multiwall polycarbonate sheets

• Twin walled polycarbonates are those that have two walls stacked one over another; and these polycarbonates are available in 4mm, 6mm, and 10mm thicknesses.
• Triple walled polycarbonate are those sheets having three walls, meaning one sheet sandwiched between one upper and one lower sheet. These polycarbonates are generally available in a 16mm thickness.
• Multiple walled polycarbonates are those that may have four, five, or even six walls; generally measuring a 25mm of thickness.
• Polycarbonates may have a maximum of seven walls, which range in thickness from 32mm to 35mm.

Which multiwall polycarbonate is best for you?

From all of the four categories above, which polycarbonate sheet should you choose for your particular application?

• If you are planning a small scale glazing such as for a greenhouse or swimming pool enclosure, a 4mm or 6mm thick sheet should do.
• If you are planning on a carport or lean-to roof, a 10mm or 16mm sheet will be a nice choice.
• For a conservatory, thicker versions of 25mm, 32mm, and 35mm are preferred. This is because the thicker the polycarbonate sheet, the more air gaps it has, which brings better sound and heat insulation – a great benefit for conservatories.

With the above list, you may have understood the general idea of how you should choose your polycarbonate roof, in terms of thickness. Remember, thinner sheets are easy to cut, lighter in weight, and easier to install. Thicker sheets become heavier and more difficult to cut because of the increased number of sheets. But, if you want better heat or sound insulation, thicker sheets are better. Not yet sure as to which sheet you should choose? Worry not! Tuflite Polymers is here to take care of that. Here, you can not only get all kinds of best quality polycarbonate roofing sheets, but also advice from experts as to which polycarbonate should be the best for you. Just tell them the purpose of your project, and you’ll have the most apt polycarbonate sheet in front of you!

Which Polycarbonate Sheet Is Right For Your Conservatory - Tuflite Polymers

With the wide range of polycarbonate roofing sheets available, in terms of type, thickness, colour, and a lot more, how would you choose the right polycarbonate sheet for your conservatory?

The right types of polycarbonate sheet

While every and any kind of polycarbonate like solid, textured, multiwall, and corrugated can offer strength, durability, and light transmission to a conservatory, the best type of polycarbonate is multiwall polycarbonate. This is because multiwall polycarbonates are made up of multiple layers with air gap in between, which provides for better thermal insulation. Multiwall polycarbonates also offer good sound insulation, thus making the conservatory peaceful too.

The right thickness of polycarbonate sheet

The most recommended thickness of polycarbonate sheet to be used for a conservatory ranges between 25 mm and 35 mm. However, depending upon your budget, you can increase or decrease the thickness of the sheet that you want to use. But remember, as a general rule, the thicker the polycarbonate sheet, the lower U-values you can expect to achieve from it. This means that the amount of heat (in units of W/m2K) that is transferred or conducted through a material, from hot to cold, or cold to hot, is lowered with the increasing thickness. And, the lower this value, the better the insulation that will be provided; and insulation is one of the most important aspects of a conservatory. Thus, the U-value is a particularly crucial factor to adhere to building standards and regulations. One other benefit that comes with the thickness of the polycarbonate sheet, goes without saying, and that is the strength and rigidity. The thicker the polycarbonate sheet, the stronger and more rigid it becomes. This makes lesser usage of supports and more spacing between them. You will thus need fewer glazing bars to hold the polycarbonate structure; thus reducing your expenses spent on glazing bars, which can be transferred to the additional charges to be invested in purchasing thicker polycarbonate sheets. Hence, you can get better insulation at almost the same cost.

The right colour of polycarbonate sheet

There are many colour options of polycarbonate sheets available for you to choose from, such as clear, opal, and bronze.

Clear polycarbonates will let in maximum amount of light to shine through. Thus, most heat gets into the structure, which can be a good choice for darker colder areas.

Opal polycarbonates allow softer diffused light into the structure, thus reducing the heat build-up and hot spots. The tinted appearance also provides a good level of privacy, while still maintaining a light and bright space.

Bronze polycarbonates bring even much lesser light into the structure, which is absolutely great for excessively bright spaces, where you may want lesser light to pass through. The conservatory is thus kept cooler by reducing heat build-up.

So, choose your polycarbonate roofing sheets wisely; and make sure you do so from Tuflite Polymers, where you can rest assured to get only the best quality sheet made from A-grade materials, with no compromise on quality at any cost.

ETFE _ The Building Material Of The Future - Tuflite Polymers

Ethylene Tetra Fluoro Ethylene (ETFE), a fluorine-based plastic, was invented by DuPont in the 1930s as an insulation material for the aeronautics industry. Although it wasn’t planned to be a popular building material, but slowly recognizing the material’s amazing characteristics and qualities, it found usage in architectural and constructional industries too. Today, it is believed to be one of the finest constructional materials in a variety of commercial applications.

History or ETFE

It was Stefan Lehnert who reconsidered the material’s usage in the 1980’s by recognizing its qualities of strength, high light transmission, and other structural properties, which helped the construction industry. Looking at all these qualities, Stefan started the development of the systems that we know of now. Today, ETFE has become a popular innovative material in lightweight architecture, being used in facades and covers, revolutionizing the world of architecture today.

How is ETFE made?

ETFE foil is created by taking a plastic polymer resin and extruding it into a thin film, which can replace glazing due to its high light transmission properties. ETFE is also available in the form of cushions, when two or more layers are stacked together and inflated in the gaps in between to form a cushion-like structure.

Advantages of ETFE

• The most outstanding properties of ETFE that have led to its prominence and recognition include ultra-lightweightedness, translucency, flexibility, non-flammability, and layer and colour options.
• Another unique property of ETFE is that the material is self-cleaning due to its non-stick surface; hence, no kind of dirt or dust can stay on the ETFE surface for longer, thus eliminating contamination.
• ETFE is also recyclable.
• ETFE also uses different advanced cutting-edge coatings and techniques for printing which can adjust the translucency, as well as the warm and acoustic properties of the texture itself.
• When high level of light is not required, ETFE can also be printed or patterned in designs that reduce the amount of light entering the structure, while also giving the structure an aesthetic appeal. In this way, the method that is called “fritting”, solar gain can be reduced, with transparency being retained.

With all these amazing properties, ETFE has become one of the highest in-demand building materials today. And, there is a lot of potentials that one can advantage of. ETFE keeps opening new opportunities for engineers, architects, designers, and everyone else in the construction field. Thus, ETFE is here to stay in the construction circle for many many years to come. ETFE is used today in a variety of constructional projects like schools, offices, sports facilities, government buildings, greenhouses, and more. So, if you want to take advantage of all these benefits of ETFE foil and cushions, you can get in touch with Tuflite Polymers, one of the finest ETFE foil roof suppliers in India. Tuflite Polymers has partnered with the leading ETFE manufacturer – Vector Foiltec – to provide the Indian subcontinent with best-in-class ETFE foil sheets and cushions at the best price to clients across the globe since more than a decade now.